High Temperature Heating And Cooling Heat Pump

High Temperature Heating And Cooling Heat Pump

The HTHC-Series is a heavy-duty, dual-function heat pump engineered for commercial central HVAC and industrial process heating.
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Description

The HTHC-Series is a heavy-duty, dual-function heat pump engineered for commercial central HVAC and industrial process heating. By integrating advanced vapor injection (EVI) scroll compression and eco-friendly refrigerants, the unit delivers stable domestic hot water or industrial process water up to 80°C while providing chilled water for air conditioning down to 7°C.

Designed for mechanical contractors, district energy operators, and industrial facilities, this series replaces traditional gas or oil boilers to reduce carbon emissions and operational energy costs under ambient temperatures as low as -25°C.

 

Key Features

 

Dual-Temperature Operation: Simultaneous or independent provision of high-temperature hot water (up to 80°C) for heating/sanitation and chilled water for air conditioning.

Wide Ambient Operating Envelope: Continuous heating output down to -25°C ambient air temperature without auxiliary electric heaters, maintained via EVI technology.

Eco-Friendly Refrigerant Options: Configured with low-GWP refrigerants (R290 / R134a / R410A) complying with international environmental regulations (including EU F-Gas standards).

Robust Structural Integrity: Heavy-gauge galvanized steel frame with architectural powder coating, designed for outdoor rooftop or pad-mounted installation in corrosive coastal or heavy industrial environments.

Smart Modulating Control: Integrated PLC-based controller supporting Modbus RTU/TCP protocols for seamless integration into Building Management Systems (BMS) and industrial SCADA networks.

 

Technical Specifications and Engineering Downloads

 

Parameter / Specification

Unit

HTHC-030 (30RT Class)

HTHC-060 (60RT Class)

HTHC-120 (120RT Class)

Nominal Heating Capacity

KW

105

210

420

Nominal Cooling Capacity

kW

90

180

360

Max. Water Outlet Temp. (Heating)

°C

80

80

80

Ambient Temp. Range (Heating)

°C

-25 ~ 43

-25 ~ 43

-25 ~ 43

Ambient Temp. Range (Cooling)

°C

10 ~ 48

10 ~ 48

10 ~ 48

Rated COP (A7/W35)

-

4.25

4.20

4.18

Rated EER (A35/W7)

-

3.10

3.05

3.02

Compressor Type

-

Hermetic EVI Scroll (Dual)

Hermetic EVI Scroll (Quad)

Semi-Hermetic Screw / Multi-Scroll

Compressor Brand

-

Bitzer / Danfoss / Emerson

Bitzer / Danfoss / Emerson

Bitzer / Hanbell

Refrigerant Type

-

R410A / R290 (Optional)

R410A / R290 (Optional)

R134a / R513A

Power Supply

V/Ph/Hz

380V-415V / 3Ph / 50Hz (60Hz Optional)

380V-415V / 3Ph / 50Hz (60Hz Optional)

380V-415V / 3Ph / 50Hz (60Hz Optional)

Sound Pressure Level (@ 1m)

DB(A)

68

72

75

Water Flow Rate

M³/h

18.1

36.2

72.4

Water Pressure Drop

kPa

45

50

55

Water Pipe Connection (Flanged)

Inch

DN65

DN80

DN100

Dimensions (L x W x H)

Mm

2200 x 1100 x 2100

3500 x 2200 x 2200

4800 x 2200 x 2300

Net Weight

Kg

1150

2100

3850

 

Technology and Performance

 

Enhanced Vapor Injection (EVI) Scroll Technology
The system utilizes EVI scroll compressors equipped with an economizer circuit. By injecting intermediate-pressure refrigerant vapor into the compression chamber, mass flow rate is increased at low ambient temperatures. This prevents discharge temperature overheating, expands the operating envelope down to -25°C, and preserves up to 80% of nominal heating capacity without relying on backup resistance heaters.
 

High-Efficiency Shell-and-Tube / Brazed Plate Heat Exchangers
Evaporators/Condensers: Built with high-purity copper or titanium-enhanced stainless steel plates (AISI 316) featuring asymmetric corrugated patterns to promote turbulent flow at lower Reynolds numbers, maximizing heat transfer coefficients while minimizing fouling risks.
Refrigerant Circuitry: Dual-independent circuits on larger models (HTHC-060 and above) provide mechanical redundancy and part-load efficiency staging (EEV electronic expansion valves ensure strict superheat control).
 

Defrost Optimization Logic
Proprietary dynamic defrost algorithms monitor ambient humidity, coil temperature curves, and running duration. Unlike fixed-time defrost cycles, this system initiates defrosting only when frost impedance is detected on the finned-coil surface, minimizing thermal disruption to the hydronic loop and reducing parasitic energy consumption. 

 

Applications

 

District Heating and Commercial Buildings: Central heating, sanitary hot water, and air conditioning for hotels, hospitals, universities, and commercial complexes.

 

Industrial Process Heating and Cooling:

Food and beverage pasteurization, bottle washing, and CIP (Clean-in-Place) systems requiring 75°C+ water.

Textile dyeing and chemical reactor thermal management.

Coal-to-Electricity Retrofits: Direct replacement for aging steam or gas boilers in municipal and industrial district heating networks to meet stringent local emission thresholds.

 

OEM and ODM Customization

 

We support full-scale engineering customization for system integrators and equipment brands:

 

Hydraulic Configuration: Customized integration of internal variable-speed circulating pumps, expansion tanks, buffer tanks, and backup immersion heaters.

Refrigerant Adaptation: Engineering redesign for low-GWP refrigerants (R290 propane for ATEX-compliant installations, R744/CO2, or R1234ze).

Electrical and Voltage Customization: Tailored power configurations (e.g., 460V/60Hz, 575V, or specific regional electrical codes such as UL/CSA compliant control panels).

Enclosure and Acoustics: Special marine-grade anti-corrosion coatings (C5-M rating) and acoustic attenuation enclosures reducing sound pressure levels below 60 dB(A).

 

Quality Control and Manufacturing Standards

 

Every heat pump unit undergoes strict factory testing before dispatch in our ISO 9001 certified production facility:

 

Pressure Testing: High-pressure nitrogen leak testing conducted on all refrigerant circuits at 3.0 MPa to verify weld and joint integrity.

Electrical Safety Inspection: Dielectric withstand voltage testing, insulation resistance testing, and ground continuity checks performed in compliance with IEC 60335-2-40 standards.

Full-Load Run Testing: 100% of manufactured units are run-tested on an automated test bench under simulated site operating conditions (recording water flow, refrigerant pressures, power draw, and capacity outputs). (Factory laboratory inspection videos available upon request).

Certifications and Compliance: CE, PED 2014/68/EU, ISO 14001, and ISO 45001. Third-party witness testing reports (TÜV, SGS) can be provided per project requirements.

 

Packaging and Shipping

 

Export-Grade Packaging: Units are secured on heavy-duty fumigation-free wooden skids, wrapped in heavy-gauge moisture-barrier polyethylene film, and enclosed with reinforced plywood crating to prevent transit shock and sea-water condensation damage.

Component Protection: Fragile control panels and protruding sensor lines are internally braced; service valves are capped and sealed.

Logistics Support: Standard container loading (20ft / 40ft High Cube open-top or flat-rack containers depending on unit dimensions) with complete export documentation, including Bills of Lading, Certificate of Origin, and PED declarations.

 

FAQ

 

Q: What is the maximum water output temperature when the outdoor temperature drops to -15°C?

A: Powered by EVI scroll compression technology, the HTHC-Series maintains a stable water output temperature of up to 75°C to 80°C even when ambient temperatures drop to -15°C, without requiring backup electric heaters.

Q: Can this unit provide heating and cooling simultaneously?

A: Yes, multi-pipe heat recovery configurations are available for simultaneous chilled water production and domestic hot water generation, recovering waste heat from cooling processes to boost overall system efficiency.

Q: What control protocols are supported for building management system (BMS) integration?

A: The standard onboard controller supports Modbus RTU (RS485) and Modbus TCP/IP (Ethernet). BACnet MS/TP or BACnet/IP gateways are available as optional factory-installed modules.

Q: What is the standard warranty term for core components?

A: We provide a standard 12-month warranty from the date of commissioning or 18 months from shipment, covering major components including compressors, heat exchangers, and electrical control boards. Extended warranty packages up to 5 years are available for project contracts.

 

Request a Technical Quotation and Project Assessment

 

To receive a detailed engineering proposal, sizing calculation, or performance simulation reports tailored to your system load profile, please share your project parameters with our technical team:

 

Required Heating / Cooling Capacity: (KW or Tons)

Target Water Temperatures: (Inlet / Outlet for Heating and Cooling)

Site Environmental Condition: (Minimum expected outdoor winter ambient temperature)

Electrical Utility: (Voltage / Phase / Frequency)

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